沸石分子筛转轮吸附浓缩的废气处理介绍
来源:https://www.sdcjtz.com/ 发布时间:2023-04-12
沸石分子筛转轮组合为一中心轴承与转体,是吸附、脱附及浓缩焚化三项操作单元格为一体,且比较完善的设备之一,相对比蜂窝状的活性炭具有非常多的优势,两者在吸附工艺上是相同的,但沸石的吸咐性能远大于活性炭,如甲醛的去除,活性炭吸附基本使用周期小于一年,很容易吸附饱和定期需要更换,沸石转轮分子筛使用年限可以达到10年以上,在资金和更换频率上大大降低,可降低人力物力的支出,安全性、连续性效率等一次性投资收益几十年,而且脱附后和催化燃烧阶段的有机VOC气体浓度和效率更高。所以沸石分子筛转轮被越来越多的应用到处理有机废气当中。
The combination of zeolite molecular sieve wheels is a central bearing and a rotating body, which is one of the relatively complete equipment for adsorption, desorption, and concentration incineration. It has many advantages over honeycomb activated carbon in terms of adsorption process, but the adsorption performance of zeolite is much greater than that of activated carbon, such as the removal of formaldehyde. The basic service life of activated carbon adsorption is less than one year, It is easy to adsorb and saturate, and it needs to be replaced regularly. The service life of zeolite rotary molecular sieve can reach more than 10 years, greatly reducing the cost and frequency of replacement, and reducing the expenditure on manpower and material resources. The one-time investment returns such as safety and continuity efficiency can last for decades. Moreover, the organic VOC gas concentration and efficiency in the desorption and catalytic combustion stages are higher. So zeolite molecular sieve wheels are increasingly being used in the treatment of organic waste gas.
沸石分子筛的工艺原理运行方式:
The process principle and operation mode of zeolite molecular sieve:
沸石分子筛吸附浓缩转轮密封系统分为处理区,再生区和冷却区三个部分,转轮缓慢旋转(1~6r/h)使各个区内吸附过程完整连续运转。当VOCs有机废气通过前置处理区时,其中的有机废气成分被转轮中的吸附剂所吸附去除,废气被净化后的空气从浓缩转轮的处理区间而排空,转轮逐渐达到吸附饱和。同时在再生区高温下空气通过吸附饱和,废气被吸附脱附后由经高温空气排走,达到连续去除VOCs效果的同时也恢复转轮的吸附能力提高废气浓度,脱附的高温气体进入RTO/CO氧化装置便于进行氧化处理。
The sealing system of the zeolite molecular sieve adsorption and concentration rotary wheel is divided into three parts: the treatment zone, the regeneration zone, and the cooling zone. The rotary wheel slowly rotates (1-6r/h) to ensure the complete and continuous operation of the adsorption process in each zone. When VOCs organic waste gas passes through the pre-treatment zone, the organic waste gas components are adsorbed and removed by the adsorbent in the runner. The purified air in the waste gas is discharged from the treatment zone of the concentration runner, and the runner gradually reaches adsorption saturation. At the same time, at high temperatures in the regeneration zone, the air is saturated through adsorption, and the waste gas is adsorbed and desorbed before being discharged through high-temperature air, achieving continuous removal of VOCs while also restoring the adsorption capacity of the runner to improve the concentration of waste gas. The desorbed high-temperature gas enters the RTO/CO oxidation device for easy oxygenation treatment.
技术核心:
Technical core:
工艺核心:适用于连续运行场合,旋转吸附转轮式的结构,转速,风速,连续运行没有偏流的现象,脱附浓度稳定净化效率高。
Process core: Suitable for continuous operation, with a rotating adsorption wheel structure, rotational speed, wind speed, and continuous operation without bias flow. The desorption concentration is stable and the purification efficiency is high.
材料核心:不燃的无机硅酸盐为吸附材料,从原材料上消除着火隐患;吸附寿命长(5-10Y);结构强度大,耐水性好;微孔分布丰富,孔道均匀,吸附效率高。
Material core: Non combustible inorganic silicates are used as adsorption materials to eliminate fire hazards from the raw materials; Long adsorption life (5-10Y); High structural strength and good water resistance; Rich distribution of micropores, uniform pore channels, and high adsorption efficiency.
技术优势:
Technical advantages:
安全性好:吸附材料为无机硅酸盐,不燃,消除着火隐患;
Good safety: The adsorption material is inorganic silicate, which is non combustible and eliminates fire hazards;
处理高效:净化效率可达95%,环保达标;
Efficient treatment: The purification efficiency can reach 95%, meeting environmental standards;
运行稳定:吸脱附稳定连续,脱附温度达200℃;
Stable operation: Stable and continuous adsorption and desorption, with a desorption temperature of up to 200 ℃;
维护费用低:吸附材料寿命长;没有控制阀;
Low maintenance cost: Long service life of adsorption materials; No control valve;
投资少:浓缩10倍以上,降低后处理设备要求;
Low investment: concentration of more than 10 times, reducing requirements for post-processing equipment;
多种工艺可组合,余热利用率高:与RTO实现高热能回收≥95%;与CO组合回收余热。
Multiple processes can be combined, with high waste heat utilization rate: achieving high heat recovery ≥ 95% with RTO; Combine with CO to recover waste heat.