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 公司团队专注于整厂表面处理、涂装、环保设备的研发,如喷漆房、烘干房、打磨房、喷砂房、抛丸房、焊烟除尘设备、铸造除尘除废气设备、布袋除尘器、滤筒除尘器、旋风除尘器、VOCs废气处理设备、沸石转轮+RCO、沸石转轮+RTO、活性炭吸附脱附+催化燃烧设备、喷漆线、喷粉线、电泳线、前处理线、涂装线、自动涂装线等环保设备交钥匙工程。

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涂装生产线设备结构特点介绍
来源:https://www.sdcjtz.com/ 发布时间:2023-12-18

1.预处理设备:表面处理设备中常用喷涂多工位预处理机组,其原理是利用机械冲刷加速化学反应,完成脱脂、磷化、水洗等过程。钢铁喷涂典型的前处理工艺为:预脱脂、脱脂、水洗、水洗、表面调理、磷化、水洗、水洗、水洗、纯水水洗。泡沫抛丸清理机也可用于预处理,适用于结构简单、腐蚀严重、不含油或少油的钢件。而且没有水污染。

1. Pre treatment equipment: Multi station pre treatment units are commonly used in surface treatment equipment, which use mechanical flushing to accelerate chemical reactions and complete processes such as degreasing, phosphating, and water washing. The typical pre-treatment processes for steel spraying include pre degreasing, degreasing, water washing, water washing, surface conditioning, phosphating, water washing, water washing, water washing, and pure water washing. The foam shot blasting machine can also be used for pretreatment, which is suitable for steel parts with simple structure, serious corrosion, no oil or little oil. And there is no water pollution.

2.喷粉系统:喷粉中的小旋风+过滤回收装置是一种更先进、更新更快的粉末回收装置。喷粉系统的关键部件建议选用进口产品,喷粉室、电动升降机等部件。

2. Powder spraying system: The small cyclone+filtration recovery device in powder spraying is a more advanced and updated powder recovery device. It is recommended to choose imported products for the key components of the powder spraying system, such as the powder spraying room and electric elevator.

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3.喷漆设备:喷漆、喷漆房、水幕喷漆房,广泛应用于自行车、汽车钢板弹簧、大型装载机表面涂装。

3. Spray painting equipment: Spray painting, spray painting room, water curtain spray painting room, widely used for surface painting of bicycles, automotive steel plate springs, and large loaders.

4.烘干:烘干是涂料设备kloc-2/的重要/之一,其温度均匀性是保证涂料质量的重要指标。烘干设备(烘干房)是一种专用的设备,用于将粉末或油漆在固化炉或烘道中,在科学的温度作用下,熔化、流平、粘结在工件表面,形成符合工件要求的理想的防护性和装饰性的优良涂层。烘干设备是基于对流传热的原理,以热空气为载体,通过对流将热量传递给工件,或者用远红外辐射的电加热对工件进行加热,从而达到涂层固化和水分烘干的目的。

4. Drying: Drying is one of the important aspects of coating equipment kloc-2/, and its temperature uniformity is an important indicator to ensure coating quality. Drying equipment (drying room) is a specialized device used to melt, level, and bond powder or paint onto the surface of workpieces under scientific temperature in a curing furnace or oven, forming an ideal protective and decorative coating that meets the requirements of the workpiece. Drying equipment is based on the principle of convective heat transfer, using hot air as a carrier to transfer heat to the workpiece through convection, or using far-infrared radiation electric heating to heat the workpiece, thereby achieving the purpose of coating solidification and moisture drying.

5.热源系统:热风循环是目前广泛使用的供暖方式。它利用对流传导的原理对烘箱进行加热,实现工件的干燥固化。热源可根据用户具体情况选择:电、蒸汽、燃气或燃料等。热源盒可根据烘烤情况确定:放置在顶部、底部和侧面。

5. Heat source system: Hot air circulation is currently a widely used heating method. It uses the principle of convective conduction to heat the oven and achieve drying and solidification of the workpiece. The heat source can be selected according to the specific situation of the user, such as electricity, steam, gas, or fuel. The heat source box can be determined based on the baking situation: placed at the top, bottom, and side.

6.电气控制系统:涂装,油漆流水线电气控制集中单排控制。集中控制可采用可编程逻辑控制器(PLC)控制上位机,根据编制的控制程序自动控制各过程、数据采集和监控报警。单列控制是涂装 生产线中常用的控制方式。各工序单列控制,在设备附近设置电气控制箱(柜),成本低,操作直观,维护方便。

6. Electrical control system: centralized single row control for electrical control in painting and painting production lines. Centralized control can use programmable logic controllers (PLCs) to control the upper computer, automatically controlling various processes, data collection, and monitoring alarms based on the compiled control program. Single column control is a commonly used control method in painting production lines. Single column control for each process, with electrical control boxes (cabinets) installed near the equipment, low cost, intuitive operation, and convenient maintenance.

7.悬挂式输送链:悬挂式输送机是工业流水线和涂装 line的输送系统。工件吊在专用吊架上(承重10-30kg),道岔平顺。根据作业指令,由电气控制开关的开闭,满足各加工工位工件自动输送的要求。在强冷间和下区,冷却并列堆放,强冷区设有吊架识别和牵引报警停止装置。本发明具有成本低、载重量大、节省空间的优点。

7. Suspended conveyor chain: A suspended conveyor is a conveying system for industrial assembly lines and painting lines. The workpiece is suspended on a dedicated hanger (with a load capacity of 10-30kg), and the turnout is smooth. According to the homework instructions, the opening and closing of the electrical control switch meets the requirements of automatic conveying of workpieces at each processing station. In the strong cold room and lower area, cooling is stacked side by side, and the strong cold area is equipped with hanger recognition and traction alarm stop devices. The present invention has the advantages of low cost, large load capacity, and space saving.

8.工艺流程:烘烤线的工艺流程分为预处理、喷粉和加热固化。

8. Process flow: The process flow of the baking line is divided into pre-treatment, powder spraying, and heating solidification.

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