放假期间,顾客端电泳线维护和检修注意事项
放假期间,顾客端电泳线维护和检修注意事项放假期间,顾客端电泳线维护和检修注意事项
During the holiday period, precautions for maintaining and repairing the electrophoresis line on the customer side
放假期间维护跟踪事宜/
Maintenance and tracking matters during holidays/
▼
▼
1、放假期间安排专业人员值班巡查跟踪现场设备;
1. Arrange professional personnel to patrol and track on-site equipment during the holiday period;
2、确保电泳槽液处于循环搅拌状态,因特殊情况等停止搅拌时间不宜超过4小时;
2. Ensure that the electrophoresis tank solution is in a circulating stirring state, and stop stirring for no more than 4 hours due to special circumstances;
3、每天巡查电泳槽液面高度,需要及时补加纯水,使电泳槽主槽和副槽液位差在 5cm 左右;可根据槽体大小每天适当补加 NHF-01 溶剂,保持槽液处于良好的分散状态;
3. Daily inspection of the liquid level in the electrophoresis tank requires timely addition of pure water to maintain a liquid level difference of approximately 5cm between the main and auxiliary tanks; NHF-01 solvent can be added daily according to the size of the tank to maintain good dispersion of the tank solution;
4、保证冷热水机组运行正常,停产时可将电泳槽液温度控制在25℃左右,可减少停产期间溶剂的挥发;因冬季气温较低,特别注意避免槽液因温度过低出现结冰冷冻现象破坏槽液状态;
4. To ensure the normal operation of the hot and cold water units, the temperature of the electrophoresis tank solution can be controlled at around 25 ℃ during shutdown, which can reduce solvent evaporation during shutdown; Due to the low temperature in winter, special attention should be paid to avoiding freezing and damaging the state of the tank liquid caused by the low temperature;
5、电泳线超滤系统如果需要停止运行,需要在停止前进行清洗,将超滤系统中的槽液置换出来,并用清洗液清洗恢复超滤流量,最后用纯水保持润湿状态,防止槽液在过滤器、管道、超滤管中沉淀和干燥出现堵塞过滤袋、过道、超滤膜等现象;
5. If the electrophoresis line ultrafiltration system needs to stop running, it needs to be cleaned before stopping. The tank solution in the ultrafiltration system should be replaced, and the ultrafiltration flow rate should be restored by cleaning with cleaning solution. Finally, pure water should be used to maintain a moist state to prevent the tank solution from settling and drying in the filter, pipeline, and ultrafiltration tube, which may cause blockage of the filter bag, aisle, ultrafiltration membrane, etc;
6、电泳线阳极系统在停止运行前排放阳极液并补加纯水,使阳极膜处于润湿状态,防止阳极液泄露进入电泳槽液以及阳极膜干燥出现堵膜情况;
6. Before stopping the operation of the electrophoresis line anode system, discharge the anode solution and add pure water to keep the anode membrane in a wet state, preventing the leakage of the anode solution into the electrophoresis tank solution and the blockage of the anode membrane due to drying;
7、电泳线做好安全巡查,防尘防虫防破坏防坠槽;
7. Perform safety inspections on the electrophoresis line, including dust, insect, damage, and fall prevention grooves;
8、其它按照电泳线正常操作程序进行,紧急情况及时联系反馈。
8. Follow the normal operating procedures of the electrophoresis line for other procedures, and promptly contact and provide feedback in case of emergency.
节后恢复生产/
Resume production after the holiday
▼
▼
1、启动生产前,检查电泳槽液溶剂含量是否足够(可根据挥发情况补加 NHF-01助剂),将电泳槽液温度升至正常温度;更换主循环过滤器过滤袋加强过滤;
1. Before starting production, check if the solvent content in the electrophoresis tank solution is sufficient (NHF-01 additive can be added according to the volatilization situation), and raise the temperature of the electrophoresis tank solution to normal temperature; Replace the main circulation filter bag to enhance filtration;
2、检查纯水系统是否正常,看有无生菌,并制备新鲜纯水;
2. Check if the pure water system is functioning properly, check for bacterial growth, and prepare fresh pure water;
3、阳极水箱中的纯水排放掉,并补加新的纯水,加入 NHF-O2 助剂配制阳极液;
3. Discharge the pure water from the anode water tank, add new pure water, and prepare the anode solution by adding NHF-O2 additive;
4、检查超滤系统是否正常,超滤过滤器过滤袋,开启超滤机正常运行;
4. Check if the ultrafiltration system is functioning properly, filter the ultrafiltration filter bag, and start the ultrafiltration machine to operate normally;
5、电泳烘箱、转序车及电泳挂具清洗除尘后进行使用。
5. Use the electrophoresis oven, transfer cart, and electrophoresis hanger after cleaning and dust removal.
放假期间倒槽检修事宜/
During the holiday period, there will be maintenance and repair of the trough
▼
▼
1、 对于平时生产任务紧张,未能进行倒槽的客户,建议在开线正常生产前进行倒槽事宜。有备用槽的电泳线,可先将备用槽用纯水清洗干净,然后将电泳槽液打到备用槽,无备用槽的电泳线可将 UF 浸泡槽中的 UF 液排放,将电泳槽液转移至 UF 浸泡槽中;
1. For customers who have tight production tasks and are unable to perform slot reversal, it is recommended to perform slot reversal before starting normal production on the line. For electrophoresis lines with backup tanks, the backup tank can be cleaned with pure water first, and then the electrophoresis tank solution can be transferred to the backup tank. For electrophoresis lines without backup tanks, the UF solution in the UF soaking tank can be discharged and transferred to the UF soaking tank;
2、清理电泳槽中的沉淀杂质,特别是拐角和死角区域;
2. Clean up the sediment impurities in the electrophoresis tank, especially in the corners and blind spots;
3、清洗、更换及调整电泳槽循环管道及喷嘴,改善循环;
3. Clean, replace, and adjust the electrophoresis tank circulation pipeline and nozzle to improve circulation;
4、检修阳极系统:检查阳极膜是否漏、堵,阳极(不锈钢、板)是否出现腐蚀生锈严重、极管(框)是否变形破损、阳极液循环管流量情况,对异常的阳极系统进行清洗更换修复;如阳极系统有生细菌情况,需要使用双氧水等进行杀菌处理(注意安全防护);
4. Overhaul the anode system: Check whether the anode film is leaking or blocked, whether the anode (stainless steel, plate) is severely corroded or rusted, whether the electrode tube (frame) is deformed or damaged, and the flow rate of the anode liquid circulation tube. Clean, replace, and repair any abnormal anode systems; If there are bacteria in the anode system, it is necessary to use hydrogen peroxide for sterilization treatment (pay attention to safety protection);
5、清洗 UF 槽循环水箱、UF槽体,清洗和更换调节喷淋管道和喷嘴,清洗完成后补加纯水,如果槽体体积过大,需要在 UF 槽中补加适量 NHF-01 助剂,防止超滤后电泳槽中溶剂被打入 UF 槽中导致电泳槽溶剂含量过低;
5. Clean the UF tank circulating water tank and UF tank body, clean and replace the regulating spray pipes and nozzles, and add pure water after cleaning. If the tank body volume is too large, an appropriate amount of NHF-01 auxiliary agent needs to be added to the UF tank to prevent the solvent in the electrophoresis tank from being injected into the UF tank after ultrafiltration, resulting in a low solvent content in the electrophoresis tank;
6、清理打扫烘箱、清理链条上的附着物;
6. Clean the oven and remove any attachments from the chain;
7、待电泳槽系统检修完成后将电泳槽液打回电泳槽中,在打出和打回时可在出液管处套上过滤袋或者提高过滤器中过滤袋更换频率加强过滤。
7. After the maintenance of the electrophoresis tank system is completed, the electrophoresis tank solution can be returned to the electrophoresis tank. During the return and return process, filter bags can be placed on the outlet pipe or the frequency of filter bag replacement can be increased to enhance filtration.
本文由 电泳线 友情奉献.更多有关的知识请点击 http://www.sdcjtz.com 真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.
This article is a friendly contribution from the electrophoresis line For more related knowledge, please click http://www.sdcjtz.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
上一篇:车间整体除尘设备:不同设备对比的优缺点
下一篇:涂装流水线在哪些应用场景比较好?