多工位机器人焊接烟尘处理如何设计除尘系统呢?
但是焊接工序的粉尘污染问题还是一样的困扰着车间的环境和工作人员身体健康。那焊接机器人焊接工位除尘应该如何做?在挑选除尘设备的时候有哪些要注意的呢?
However, the problem of dust pollution in the welding process still troubles the workshop environment and the health of the workers. How should the dust removal of the welding robot welding station be done? What should be noted when selecting dust removal equipment?
首先,我们需要了解的是焊接机器人焊接工位除尘选择的除尘设备的工作原理和常规除尘是没有区别的,差别在于整个除尘系统是否能和车间的焊接工位匹配。
Firstly, we need to understand that the working principle of the dust removal equipment selected for the welding robot welding station is no different from that of conventional dust removal. The difference lies in whether the entire dust removal system can be matched with the welding station in the workshop.
在选择除尘器之前,首先应该了解一下机器人焊接工位的数量,各个工位之间的焊接空间多大,以及客户自己的除尘需求,当然也可以让公司专业人来实地考察。
Before choosing a dust collector, it is necessary to first understand the number of robot welding stations, the welding space between each station, and the customer's own dust removal needs. Of course, professional personnel from the company can also conduct on-site inspections.
焊接机器人焊接工位除尘一般情况下是采用除尘房或者是顶吸式集气罩,这两种方式都能很好的捕捉焊接粉尘。
The dust removal of welding robot welding stations is generally achieved through the use of dust removal rooms or top suction gas collection hoods, both of which can effectively capture welding dust.
具体选择哪种收集粉尘的形式就需要根据各厂房的实际情况来定制,我们公司过往的案例中比较多的就是顶吸式集尘的形式。
The specific choice of dust collection method needs to be customized according to the actual situation of each factory. In our company's past cases, the most common form is the top suction dust collection.
首先,设计好集气罩的尺寸,再根据车间情况设计输尘管路铺设方案,我们再给客户设计的时候会尽量减少集气管道的拐弯弯头,降低对除尘风量的削弱。
Firstly, the size of the gas collection hood should be designed, and then a dust pipeline laying plan should be designed according to the workshop situation. When designing for customers, we will try to minimize the bends and elbows of the gas collection pipeline to reduce the weakening of the dust removal air volume.
再将各个集尘罩连接除尘管路网,管道另一边连接到除尘器就可以了。
Then connect each dust collection hood to the dust removal pipeline network, and connect the other side of the pipeline to the dust collector.
除尘设备一经启动。风机的风量就会随着管道到集尘罩,粉尘就会被集气罩收集,在风机的引导下被收集到除尘器的主机,主机中装有高效的除尘滤芯,粉尘经过滤芯时,就会被拦截,掉落到积灰装置中。
Once the dust removal equipment is started. The air volume of the fan will follow the pipeline to the dust collection hood, and the dust will be collected by the hood. Under the guidance of the fan, it will be collected to the main body of the dust collector, which is equipped with an efficient dust removal filter element. When the dust passes through the filter element, it will be intercepted and fall into the dust accumulation device.
那在挑选焊接机器人除尘设备的时候就应该注意,整个除尘系统跟机器人系统是否匹配。
When selecting welding robot dust removal equipment, attention should be paid to whether the entire dust removal system is compatible with the robot system.
其次,还要注意除尘设备的材质,有些厂房需要定制特殊的材质,要配置防爆电机、独立防爆电箱盒等。
Secondly, attention should be paid to the material of the dust removal equipment. Some factories require customized special materials, such as explosion-proof motors and independent explosion-proof electrical boxes.
其实,焊接机器人工位除尘看起来是比较复杂的,但是其实也属于焊接除尘的范畴,很多设备公司都有很丰富的经验。
In fact, dust removal at welding robot workstations may seem complex, but it also belongs to the category of welding dust removal, and many equipment companies have rich experience.
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