自动式抛丸机快速高效去除金属件表面的污染物
抛丸机的功能原理是将多枚钢砂钢丸高速抛落,冲击在材料物体表面的一种处理技术。相比其他表面处理技术来说,它更快速、更有效,还可以去除表面的污染物,并提供一个增加涂层的附着力表面轮廓,达到强化工件的目的。
The functional principle of a shot blasting machine is a processing technique that involves high-speed throwing of multiple steel sand and steel balls onto the surface of a material object. Compared to other surface treatment techniques, it is faster, more effective, can remove surface contaminants, and provides a surface profile that increases the adhesion of the coating, achieving the goal of strengthening the workpiece.
现在的企业越来越重视产品质量和工艺,对机械工件表面进行抛丸除锈后,可以达到优秀的表面质量,喷漆后表面整洁、美观。
Nowadays, enterprises are paying more and more attention to product quality and craftsmanship. After shot blasting and rust removal on the surface of mechanical workpieces, excellent surface quality can be achieved, and the surface is clean and beautiful after painting.
履带式抛丸机
Crawler type shot blasting machine
产品用途:用于各种中、小型铸件、锻件及热处理的表面清理、除锈以及强化
Product Usage: Used for surface cleaning, rust removal, and strengthening of various small and medium-sized castings, forgings, and heat treatments
产品特点:★用于不同的生产规模,可单机也可多台联用;★对难以清理的工件能取得满意的效果★可实现自动上下件
Product features: ★ Suitable for different production scales, can be used alone or in combination with multiple units; ★ Can achieve satisfactory results for difficult to clean workpieces ★ Can realize automatic loading and unloading of workpieces
钢履带式抛丸机
Steel track shot blasting machine
产品用途:主要用户是机床厂、汽车厂、纺织机械厂、热处理车间、铸钢车间和冲压车间。可有效清除铸、锻件、冲压件等易翻滚跌落的工件和不易撞碎的非脆性零件及型芯不深的铸件表面上的粘砂、锈层与氧化皮、毛刺。产品特点:★高效、均匀的清理效果;★可处理热件;★自动化上下件,柔性高,结构紧凑,维护简单。
Product usage: The main users are machine tool factories, automobile factories, textile machinery factories, heat treatment workshops, steel casting workshops, and stamping workshops. It can effectively remove sand, rust layers, oxide scales, and burrs on the surfaces of workpieces that are prone to rolling and falling, non brittle parts that are not easily crushed, and castings with shallow cores, such as castings, forgings, and stamped parts. Product features: ★ Efficient and uniform cleaning effect; ★ Can handle hot parts; ★ Automated loading and unloading, high flexibility, compact structure, and easy maintenance.
QGT系列倾斜滚筒抛丸机
QGT series inclined drum shot blasting machine
产品用途:用于各种中、小型铸件、锻件、冲压件及热处理件的表面清理、除锈以及强化。对于薄件细小特殊件更友善,这是常规履带抛丸机所不及的。产品特点:采用独特的滚筒摇动构造,在抛丸投射中,滚筒不仅转动还能上下摇动,因此筒内工件无一遗漏地被搅拌,钢丸均匀的投射,达到均匀处理效果。★高效、均匀的清理效果★薄件细小特殊件也可处理★简便、准确地投入、排出★维护保养简单
Product use: Used for surface cleaning, rust removal, and strengthening of various small and medium-sized castings, forgings, stamped parts, and heat-treated parts. For thin and small special parts, it is more friendly than conventional track shot blasting machines. Product features: Adopting a unique drum shaking structure, in shot blasting projection, the drum not only rotates but also shakes up and down, so that the workpieces inside the drum are stirred without omission, and the steel shot is evenly projected, achieving a uniform processing effect. ★ Efficient and uniform cleaning effect ★ Thin and small special parts can also be processed ★ Simple and accurate input and discharge ★ Simple maintenance and upkeep
QBK系列剥壳抛丸机
QBK series shell stripping shot blasting machine
产品用途:铸造件的剥壳、清砂、除锈、去氧化皮和表面强化处理,也适用于怕碰撞的零件产品特点:★告别人工振壳,自动剥去铸造件模壳;★适用于无地坑,高效、均匀的清理效果;★回转清理,怕碰撞的工件;★高性能自动分类丸砂分离系统;★超常寿命的耐磨护板。
Product Usage: Shell stripping, sand cleaning, rust removal, oxide skin removal, and surface strengthening treatment for castings, also suitable for parts that are afraid of collision. Product Features: ★ Say goodbye to manual shell shaking, automatically peel off the mold shell of castings; ★ Suitable for no pit, efficient and uniform cleaning effect; ★ Rotary cleaning, workpieces that are afraid of collision; ★ High performance automatic classification pellet sand separation system; ★ Wear resistant protective plate with extraordinary lifespan.
Q37系列吊钩式抛丸机
Q37 series hook type shot blasting machine
产品用途:适用于多品种、中小批量工件的清理。随着吊钩载重量的加大,用来取代台车式清理机清理大件的做法也日益增多。
Product Usage: Suitable for cleaning multiple varieties and small to medium batches of workpieces. As the load capacity of the hook increases, the practice of replacing the trolley type cleaning machine to clean large items is also increasing.
产品特点:★无地坑;★回转清理,怕了磕碰的工件★生产效率高
Product features: ★ No pit; ★ Rotary cleaning, afraid of bumped workpieces ★ High production efficiency
Q38 Q48系列悬链式抛丸机
Q38 Q48 series suspension chain shot blasting machine
产品用途:主要用于批量生产的中小型铸件,锻件等的抛丸清理及强化。产品特点:★具有工件静态装卸、自动快速输送、可实现工件连续通过抛丸清理(Q38系列)与多工位定点工件旋转抛丸清理(Q48系列)★具有生产效率高、费用低等优点;★结构紧凑,易于操作;★产品型号广,可适用于不同的生产效率要求和工件尺寸;★模块化设计可整合到已有的生产线上,实现机械自动化生产。
Product Usage: Mainly used for shot blasting cleaning and strengthening of small and medium-sized castings, forgings, etc. in mass production. Product features: ★ It has static loading and unloading of workpieces, automatic and fast conveying, and can achieve continuous shot blasting cleaning of workpieces (Q38 series) and multi station fixed-point workpiece rotation shot blasting cleaning (Q48 series) ★ It has the advantages of high production efficiency and low cost; ★ Compact structure, easy to operate; ★ Wide range of product models, suitable for different production efficiency requirements and workpiece sizes; Modular design can be integrated into existing production lines to achieve mechanical automation production.
QT37系列工程机械专用抛丸机
QT37 series specialized shot blasting machine for construction machinery
产品用途:主要用于机械制造(包括轻工机械、建筑机械、工程机械、矿山机械等)压力容器、汽车船舶、建筑、化工、电机、机床等行业的大中型工件的表面清理。产品特点:★适合清理型钢、钢结构、工程机械等大型焊接结构件;★采用轨道吊钩悬挂工件的工件运输方式;★生产效率高。
Product Usage: Mainly used for surface cleaning of large and medium-sized workpieces in industries such as pressure vessels, automobiles and ships, construction, chemical, electric motors, and machine tools in mechanical manufacturing (including light industry machinery, construction machinery, engineering machinery, mining machinery, etc.). Product features: ★ Suitable for cleaning large welded structural components such as steel sections, steel structures, and construction machinery; ★ Workpiece transportation method using track hooks to suspend workpieces; ★ High production efficiency.
钢板型材抛丸机
Steel plate profile shot blasting machine
产品用途:适用于船舶、汽车、机车车辆、桥梁、机械等行业的钢板、型材及结构件的表面除锈、涂漆工艺。产品特点:★第四代悬臂离心高效抛丸器;★抛射带采用计算机辅助设计,上、下弹丸动能分布均匀;★采用光电检测,具有测宽、测高、测位移编程自动控制的功能。
Product application: Suitable for surface rust removal and painting processes of steel plates, profiles, and structural components in industries such as ships, automobiles, locomotives, bridges, and machinery. Product features: ★ Fourth generation cantilever centrifugal high-efficiency shot blasting machine; The projectile belt adopts computer-aided design, and the kinetic energy distribution of the upper and lower projectiles is uniform; ★ Adopting photoelectric detection, it has the functions of width measurement, height measurement, displacement measurement, programming and automatic control.
型钢专用抛丸机
Special shot blasting machine for steel sections
产品用途:主要适用于船舶、汽车、机车车辆、桥梁、机械等行业,用于大型工字型钢、H型钢等尺寸较高的钢结构件消除应力及表面除锈清理。产品特点:★此设备用于清理强化金属表面,可以对不同种类钢材除去氧化皮及铁锈;★此设备应用广泛,自动化程度高,工件自进自出,符合流水线生产要求。
Product application: Mainly suitable for industries such as ships, automobiles, locomotives, bridges, machinery, etc., used for stress relief and surface rust removal cleaning of large-sized steel structural components such as I-beams and H-beams. Product features: ★ This equipment is used for cleaning and strengthening metal surfaces, and can remove oxide scales and rust from different types of steel; This device has a wide range of applications and a high degree of automation, with workpieces coming in and out automatically, meeting the requirements of assembly line production.
积放悬链式抛丸机
Stacking suspension chain shot blasting machine
产品用途:主要用于少品种、大批量生产和多品种、中小批量生产场合中中小件的抛丸落砂和表面清理,适应性强,应用较广泛。产品特点:★既可以连续方式运行,也可以成批或间歇运行,组织生产灵活,生产率高;★铸件以低速通过抛丸区,或在抛丸区多工位定点旋转,清理效果好;★可以静态装卸料,操作方便。
Product Usage: Mainly used for shot blasting, sanding, and surface cleaning of small and medium-sized parts in situations of limited variety, large-scale production, and multi variety, medium and small batch production. It has strong adaptability and is widely used. Product features: ★ It can operate continuously, in batches or intermittently, with flexible production organization and high productivity; ★ The casting passes through the shot blasting area at low speed or rotates at multiple stations in the shot blasting area, resulting in good cleaning effect; ★ Can load and unload materials statically, easy to operate.
网带式抛丸机
Mesh belt shot blasting machine
产品用途:网带式抛丸机主要应用于汽车、航天、铁路与机械制造业,尤其适用于薄壁的铸铁或铝合金铸件等小型零件的表面抛丸清理,亦可用于机械零件抛丸强化。产品特点:★采用网带结构★设有工件蠕动机构,减少甚至消除网带触痕★扁平工件的连续作业★实现在线全自动化作业
Product application: Mesh belt shot blasting machine is mainly used in the automotive, aerospace, railway and machinery manufacturing industries, especially suitable for surface shot blasting cleaning of small parts such as thin-walled cast iron or aluminum alloy castings, and can also be used for shot blasting strengthening of mechanical parts. Product features: ★ Adopting mesh belt structure ★ Equipped with workpiece creep mechanism to reduce or even eliminate mesh belt contact marks ★ Continuous operation of flat workpieces ★ Achieving online fully automated operation
钢管外壁专用抛丸机
Special shot blasting machine for steel pipe outer wall
产品用途:该系列适用于自来水、天然气、矿山、油田等钢管防腐的前处理、海底或沙漠煤气等的输送管的抛丸处理等,用于提高其产品零部件的外观质量和表面工艺状态。产品特点:★直径Φ16-600mm范围内的钢管,采用与钢管中心线成一定角度的“V”型辊输送,从而实现钢管边前进、边旋转;★直径Φ159-2800mm范围内的钢管,采用托轮传动。托轮间距角度可调,实现了钢管直径范围较大、行走速度与旋转速度可调;抛丸器采用底抛式布置,清理效率高,效果好;★丸料循环净化系统采用了溢流感应式可控满幕帘多级风选分离器和专用聚脂线芯提升机传动带,实现了丸料的分选与循还利用;★抛丸室设置了能适应不同管径的多层密封帘,抛丸除尘系统采用脉冲反吹滤筒除尘器,除尘效果好,使用寿命长。
Product application: This series is suitable for pre-treatment of steel pipes for corrosion prevention in tap water, natural gas, mining, oil fields, etc., as well as shot blasting treatment of conveying pipes for underwater or desert gas, etc. It is used to improve the appearance quality and surface process status of its product components. Product features: Steel pipes with diameters ranging from Φ 16-600mm are transported by a "V" - shaped roller at a certain angle to the centerline of the steel pipe, thereby achieving both forward and rotational movement of the steel pipe; Steel pipes within the diameter range of Φ 159-2800mm are driven by pulleys. The distance and angle between the supporting wheels can be adjusted, achieving a wide range of steel pipe diameters and adjustable walking and rotating speeds; The shot blasting machine adopts a bottom throwing layout, which has high cleaning efficiency and good effect; The pellet circulation purification system adopts an overflow type controllable full curtain multi-stage air separator and a dedicated polyester core hoist drive belt to achieve the sorting and recycling of pellets; The shot blasting room is equipped with multi-layer sealing curtains that can adapt to different pipe diameters. The shot blasting dust removal system adopts a pulse back blowing filter cartridge dust collector, which has good dust removal effect and long service life.
QGN系列钢管内壁专用抛(喷)丸机
QGN series steel pipe inner wall special throwing (spraying) machine
产品用途:该系列适用于钢管及钢管类产品的内表面处理,去除其表面氧化皮、焊渣等杂物,呈现出金属光泽,增加其表皮面积,以利于工件表面的喷涂及涂敷,广泛应用于石油化工、钢铁、城市集中供热、供排水等行业。产品特点:★采用工件回转与横向移动支撑并联机构;★直径小于400mm的钢管,采用喷丸处理;★直径大于等于400mm的钢管,采用抛丸处理,利用钢管内壁专用抛丸器(液压马达驱动、长臂输丸杆弹丸输送),实现了抛丸器支撑工位自适应,抛打工位自调整等功能;★采用三级除尘模式,具有过滤精度高、在线反吹、清灰效果好等优点;★采用BE型满幕帘式分离器,实现了丸、渣、尘完全分离。
Product Usage: This series is suitable for the inner surface treatment of steel pipes and steel pipe products, removing surface oxide skin, welding slag and other impurities, presenting a metallic luster, increasing the surface area, and facilitating the spraying and coating of workpiece surfaces. It is widely used in industries such as petrochemicals, steel, urban centralized heating, and water supply and drainage. Product features: ★ Adopting a parallel mechanism for workpiece rotation and lateral movement support; Steel pipes with a diameter less than 400mm shall be treated with shot blasting; Steel pipes with a diameter greater than or equal to 400mm are treated with shot blasting, using a dedicated shot blasting device on the inner wall of the steel pipe (driven by a hydraulic motor and transported by a long arm shot conveying rod) to achieve adaptive support for the shot blasting device and self adjustment of the blasting position; Adopting a three-level dust removal mode, it has the advantages of high filtration accuracy, online blowback, and good dust cleaning effect; ★ Adopting BE type full curtain separator, it achieves complete separation of pellets, slag, and dust.
转台式清理机
Desktop cleaning machine
产品用途:适用于小批量生产厂家清理薄壁,扁、平及怕碰撞的零件和热处理件的表面,亦可对零件的表面作强化处理。转台式抛丸机适合中小型工件的表面清理的批量生产,这种规格的设备适合于发动机连杆,齿轮,膜片弹簧等,广泛应用于铸造和汽车制造业。产品特点:★具有生产效率高,密封效果好,结构紧凑,装卸件方便技术含量高等特点;★抛丸器的布置可实现对零件进行多点喷射,而不是单点喷射。这样任意形状尺寸的零件都能得到有效处理,最大程度地减少了零件重定位
Product use: Suitable for small batch manufacturers to clean the surfaces of thin-walled, flat, flat, and collision resistant parts and heat-treated parts, and can also be strengthened on the surfaces of parts. Rotary shot blasting machine is suitable for mass production of surface cleaning of small and medium-sized workpieces. This specification of equipment is suitable for engine connecting rods, gears, diaphragm springs, etc., and is widely used in casting and automotive manufacturing industries. Product features: ★ High production efficiency, good sealing effect, compact structure, convenient loading and unloading of components, high technical content, etc; The arrangement of shot blasting equipment can achieve multi-point spraying of parts instead of single point spraying. In this way, parts of any shape and size can be effectively processed, minimizing part repositioning to the greatest extent possible
台车式抛丸机
Trolley type shot blasting machine
产品用途:设备适用于船用发动机、能源和发电组件、风塔、水泵、汽轮机、机床、电机、化工机械、建筑机械等行业中大型、重型和较复杂的铸、锻件的表面清理。产品特点:★装载量大,抛丸覆盖率高;★抛射量大,清理效率高;★抛喷结合,可补喷抛打盲区,清理彻底;★经济可行的大型和重型铸、锻件表面清理。
Product application: The equipment is suitable for surface cleaning of large, heavy, and complex castings and forgings in industries such as marine engines, energy and power generation components, wind towers, water pumps, steam turbines, machine tools, motors, chemical machinery, and construction machinery. Product features: ★ Large loading capacity, high shot blasting coverage; ★ High ejection capacity and cleaning efficiency; ★ Combining spraying and polishing, it can fill in blind spots and thoroughly clean them; ★ Economically feasible surface cleaning for large and heavy castings and forgings.
连续通过式摆床抛丸机
Continuous through swing bed shot blasting machine
产品用途:全自动化生产流程,大幅提升生产一致性;实现工件的连续传送,无中间堆料区;抛丸清理工序易于整合到自动生产线中,降低运行成本;结构紧凑,占地面积小;无需手动操作,有助于改善工作环境并消除操作人员的危险。产品特点:★铸件的清理及去芯★铸件和锻件的除锈★混线或单线生产★多工件混合清理
Product Usage: Fully automated production process, significantly improving production consistency; Realize continuous transportation of workpieces without intermediate stacking areas; The shot blasting cleaning process is easy to integrate into automatic production lines, reducing operating costs; Compact structure and small footprint; No manual operation is required, which helps improve the working environment and eliminate the danger to operators. Product features: ★ Cleaning and core removal of castings ★ Rust removal of castings and forgings ★ Mixed or single line production ★ Mixed cleaning of multiple workpieces
连续通过式倾角可调钢履带抛丸机
Continuous pass angle adjustable steel track shot blasting machine
产品用途:适用于铸造、锻造行业的大中型零件的抛丸处理(例如:刹车片、刹车毂、法兰件、缸体等),尤其适用于生产流水线的大批量生产。产品特点:★全自动、连续的生产流程;★磁选分离器使丸、砂有效分离;★根据不同工艺流程,倾斜角度可调;★铸件与型砂一体化冷却;★清理效果稳定、耗能低、磨损量小。
Product application: Suitable for shot blasting treatment of large and medium-sized parts in the casting and forging industry (such as brake pads, brake hubs, flanges, cylinder bodies, etc.), especially suitable for mass production on production lines. Product features: ★ Fully automatic and continuous production process; The magnetic separator effectively separates pellets and sand; ★ The tilt angle can be adjusted according to different process flows; ★ Integrated cooling of castings and molding sand; ★ Stable cleaning effect, low energy consumption, and minimal wear and tear.
喷砂房产品用途:主要用于船舶、桥梁、化工、集装箱、水利、机械、管道等大型设备及零部件的表面喷砂、除锈、去污处理。产品特点:★喷砂房适用于清理结构复杂,体积庞大,种类多的工件,并且还可以着重对工件的某部位进行清理,如海上石油管道焊接架等;★成本低、投资少;★结构简单,制作周期短;★运行成本低
Application of sandblasting room products: mainly used for surface sandblasting, rust removal, and decontamination treatment of large equipment and components such as ships, bridges, chemicals, containers, water conservancy, machinery, pipelines, etc. Product features: ★ Sandblasting room is suitable for cleaning workpieces with complex structures, large volumes, and various types, and can also focus on cleaning certain parts of the workpiece, such as offshore oil pipeline welding frames; ★ Low cost and minimal investment; ★ Simple structure and short production cycle; ★ Low operating costs
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