Automatic powder spraying line machine equipment processing process: upper part → pre solution (shot blasting rust removal/self spraying) → drying treatment → electrostatic powder spraying system software → dry solidification → lower part

静电粉末喷涂以前，必须将待涂产品工件进行前处理工艺，比如去除油、防锈处理、氯硅烷解决及其水清洗等，在必要的情况下很有可能还必须开展打磨抛光和喷砂处理清除提升镀层结合性抗压强度。仅有历经靠谱前解决的产品工件才可以保证镀层的匀称膜厚及其坚固吸咐。当喷漆结束后，则必须在一定時间内将喷漆产品工件送进加热炉开展烤制，促使粉末状镀层遇热后依据不一样的加工工艺要求产生详细涂层。普遍的干固方法有暖风循环系统及其辐射热烤制等。

Before electrostatic powder spraying, the workpiece of the product to be coated must undergo pre-treatment processes, such as oil removal, rust prevention treatment, chlorosilane solution, and water cleaning. If necessary, polishing and sandblasting treatment may also be necessary to improve the bonding and compressive strength of the coating. Only product workpieces that have undergone reliable solutions can ensure a uniform film thickness and strong adhesion of the coating. After the painting is completed, the painted product workpiece must be sent to the heating furnace for baking within a certain period of time, to promote the detailed coating of the powder coating according to different processing requirements after encountering heat. The common methods of drying and solidification include warm air circulation systems and radiation heating.

一套静电感应静电粉末喷涂系统软件关键由粉房、进粉机器设备、一套或数套静电喷涂机及操纵设备、静电发生器及一套粉末状回收处理设备构成。

A set of electrostatic induction electrostatic powder spraying system software consists of powder room, powder feeding machine equipment, one or more sets of electrostatic spraying machines and operating equipment, electrostatic generator and a set of powder recycling and processing equipment.

全自动喷粉生产线喷粉房

Fully automatic powder spraying production line powder spraying room

喷粉房壁选用不锈钢板材做成，经久耐用;喷屋内气旋遍布是依据流体力学基本原理可靠性设计的，既合理避免溢粉，又能在粉末喷涂地区得到 比较平稳的气旋场，将排风产生的气旋对粉末喷涂全过程的影响降至少水平。

The walls of the powder spraying room are made of stainless steel plates, which are durable and durable; The distribution of cyclones in the spraying room is designed based on the basic principles of fluid mechanics, which can not only reasonably avoid powder spilling, but also obtain a relatively stable cyclonic field in the powder spraying area, reducing the impact of cyclones generated by exhaust air on the whole process of powder spraying at least.

喷粉生产线进粉系统软件

Powder injection system software for powder injection production line

在进粉机器设备中，粉末状处在气流输送的情况，它是根据空气压缩的功效而完成的，以后粉末状根据虹吸作用被流动性的气旋带上，产生粉气混和，历经文丘里管或HDLV粉泵、输粉管、后抵达喷漆枪上。

In the powder feeding machine equipment, the powder form is transported by air flow, which is completed based on the effectiveness of air compression. Afterwards, the powder form is carried by the flow of the cyclone through the siphon effect, resulting in powder air mixing. It passes through a Venturi tube or HDLV powder pump, powder conveying pipe, and finally reaches the spray gun.

传至喷漆枪上的粉末状是能够管控的，具体地说便是能够各自调节输气量和做雾化标准气压的主要参数，更改出粉量和粉末状的做雾化情况，进而完成不一样的涂层薄厚，达到不一样商品的必须 。进粉设备务必有充裕的工作能力，就算喷漆枪的输粉管用50英尺长，还可以给予充足的工作压力和总流量。

The powder transmitted to the spray gun can be controlled, specifically by adjusting the main parameters of the gas delivery volume and atomization standard pressure, changing the powder output and atomization situation of the powder, and thus achieving different coating thicknesses, which are necessary for different products. The powder feeding equipment must have sufficient working capacity, even if the powder conveying pipe of the spray gun is 50 feet long, it can still provide sufficient working pressure and total flow rate.

喷漆枪

Spray gun

喷枪的结构设计方案须达到粉末状的电池充电规定，功能分析须达到各种各样方式的喷漆工作和各种形状产品工件的喷漆规定。静电粉末喷涂的涂层特性在冲击韧性、粘合力、抗腐蚀、抗老化等层面好于喷漆技术的涂层，成本费也在同样实际效果的喷涂下。

The structural design scheme of the spray gun must meet the requirements for battery charging in powder form, and the functional analysis must meet the requirements for painting in various ways and for painting products and workpieces of various shapes. The coating characteristics of electrostatic powder spraying are better than those of paint spraying technology in the aspects of impact toughness, adhesion, corrosion resistance, aging resistance, etc., and the cost is also under the same actual effect of spraying.

粉末状烘干处理(干固)室

Powder Drying Treatment (Dry Solidification) Room

粉末状烘干处理室结构类型可分成直连式烘干处理室和桥式或π型烘干处理室。为了更好地降低热流外流对生产车间的环境污染及其耗能的消耗;一般粉末状烘干处理(干固)室因为溫度较高，选用桥式构造;脱干烘干处理室可挑选直连式或桥式构造，直连式烘干处理室必须 在进出口贸易设定风幕或是自动门，以降低热流外流。

The structure types of powder drying treatment rooms can be divided into direct connected drying treatment rooms and bridge or π type drying treatment rooms. In order to better reduce the environmental pollution and energy consumption of production workshops caused by heat flux outflow; Generally, the powder drying treatment (dry solid) chamber is designed with a bridge structure due to its high temperature; The drying and drying treatment room can choose a direct or bridge structure, and the direct drying treatment room must be equipped with an air curtain or an automatic door in the import and export trade to reduce heat flow.

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