伸缩式喷漆房结构及功能介绍有哪些?
来源:https://www.sdcjtz.com/ 发布时间:2023-05-24
伸缩喷漆房主要设备组成:
The main equipment composition of the telescopic spray booth is:
伸缩移动前室:是由框架主体、驱动装置、阻燃PVC布、顶部防爆照明等组成的半封闭空房,形成涂装作业有效场所。
Telescopic mobile front room: It is a semi enclosed empty room composed of a frame body, driving device, flame-retardant PVC cloth, top explosion-proof lighting, etc., forming an effective place for painting operations.
漆雾净化及送排风系统:由漆雾过滤器、干式过滤箱、催化燃烧装置、送风机、防爆排风机、排风风管、排风烟囱、钢结构支架、避雷装置等组成。
Paint mist purification and air supply and exhaust system: composed of paint mist filter, dry filter box, catalytic combustion device, air supply fan, explosion-proof exhaust fan, exhaust duct, exhaust chimney, steel structure support, lightning protection device, etc.
电气控制系统:控制排风机的启停及过载保护、催化燃烧装置的连锁控制、伸缩移动前室的控制、喷漆房内照明的控制及运行警示灯的控制等。
Electrical control system: control the start/stop and overload protection of the exhaust fan, interlock control of the catalytic combustion device, control of the retractable front chamber, control of lighting in the paint spraying room, and control of operating warning lights.
1、伸缩移动前室结构介绍
1. Introduction to the Structure of Telescopic and Mobile Anterior Chamber
伸缩移动前室的设计及制造严格遵循国际制造的相关高标准要求,符合中华人民共和国的现行相关国标要求,以确保产品质量。机械结构设计合理,制造精良,性能优良,操作灵敏、方便,安全可靠、可维修性好,各部分功能满足需方要求且有足够的富裕量;润滑系统设计完善,能保证各传动部件的良好润滑,且安全可靠、维修性好、换油方便、不渗漏。伸缩前室的行走平稳,稳定,无摇晃,爬行,断走等现象。前室室体行走过程中,安装有声光报警装置,伸缩移动室体构架采用钢结构,表面喷涂防锈漆和面漆,钢构间的铰链能灵活活动.钢结构构架之间采用阻燃性极高的PVC布密封,在伸缩式喷漆房完全展开后布料无褶皱现象,在缩回后钢构架不会夹到布料造成布料损坏。所有焊接构件都牢固可靠,并对焊接接口进行了打磨,以消除应力集中及焊接接头光滑平整.并对所有锋利端面都进行了倒圆和安装防护垫相关措施。
The design and manufacturing of the telescopic mobile front chamber strictly follow the relevant high standards of international manufacturing, and comply with the current relevant national standards of the People's Republic of China to ensure product quality. The mechanical structure design is reasonable, the manufacturing is excellent, the performance is excellent, the operation is sensitive, convenient, safe and reliable, and the maintainability is good. The functions of each part meet the requirements of the demand party and there is sufficient margin; The lubrication system is well-designed to ensure good lubrication of all transmission components, with safety and reliability, good maintainability, convenient oil replacement, and no leakage. The walking of the retractable front compartment is smooth and stable, without shaking, crawling, or breakage. During the walking process of the front chamber, an audible and visual alarm device is installed. The telescopic mobile chamber structure adopts a steel structure, with rust proof paint and topcoat sprayed on the surface. The hinges between the steel structures can move flexibly. The steel structure structures are sealed with highly flame-retardant PVC cloth. After the telescopic spray booth is fully unfolded, the fabric is free of wrinkles, and after retraction, the steel structure will not pinch the fabric and cause damage to the fabric. All welding components are firm and reliable, and the welding interfaces have been polished to eliminate stress concentration and ensure smooth and flat welding joints. All sharp end faces have been rounded off and protective pads have been installed.
2、漆雾、废气净化及送排风系统:
2. Paint mist, exhaust gas purification, and air supply and exhaust system:
漆雾过滤器:
Paint mist filter:
设计选用纤维过滤棉作为漆雾吸附材料,纤维过滤棉是使用于干式喷室的一种新型环保产品,它采用了隋性分离技术,可有效吸收超范围的喷涂,强制气流多次改变方向流动,漆雾能通过漆雾过滤棉的粘滞,再经活活性炭催化燃烧装置后达标排放。
The design selects fiber filter cotton as the paint mist adsorption material. Fiber filter cotton is a new type of environmentally friendly product used in dry spray chambers. It adopts Suixing separation technology, which can effectively absorb spraying beyond the range, forcing the airflow to change direction multiple times. The paint mist can pass through the viscosity of the paint mist filter cotton, and then pass through the activated carbon catalytic combustion device to meet the emission standards.
干式过滤箱:
Dry filter box:
喷漆房的漆雾颗粒物处理:第一道采用G4玻璃纤维过滤棉,第二道采用F8中效过滤袋过滤。
The treatment of paint mist particles in the spray booth: the first layer uses G4 glass fiber filter cotton, and the second layer uses F8 medium efficiency filter bag for filtration.
G4初效过滤器外框坚固可拆卸,采用坚固的板式铝合金框架,配以铝合金角,结构 坚固平稳,确保过滤器在较差的工作环境下不至于变形或损坏,过滤网加强筋,进一步增强 了过滤器的坚固性。初效过滤器外框采用可拆卸设计,方便更换滤料以达到框架重复利用的目的。
The outer frame of the G4 primary filter is sturdy and detachable, using a sturdy plate type aluminum alloy frame with aluminum alloy corners. The structure is sturdy and stable, ensuring that the filter will not deform or be damaged in poor working environments. The reinforcing ribs of the filter mesh further enhance the robustness of the filter. The outer frame of the primary filter adopts a detachable design, which facilitates the replacement of filter materials to achieve the goal of reusing the frame.
F8袋式中效过滤器以其独特的袋式结构,确保气流均衡地充满整个袋子。独特的热熔技术可以防止袋子之间过于挤压或出现渗漏,这样降低了阻力并使容量达到最大。起加固作用的“袋子支撑格栅”可以防止过滤器在极差的工作环境下收缩或弯曲变形。中效袋式过滤器可以作为理想的中效过滤,在潮湿、高气流和负载量大的环境下使用。
The F8 bag type medium efficiency filter ensures balanced airflow throughout the entire bag with its unique bag structure. Unique hot melt technology can prevent excessive compression or leakage between bags, reducing resistance and maximizing capacity. The "bag support grille" that serves as a reinforcement can prevent the filter from contracting or bending deformation in extremely poor working environments. Medium efficiency bag filters can be used as ideal medium efficiency filters in humid, high airflow, and high load environments.
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